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LITTLE RED BOOK OF BATTERIES

What is a battery?
Typical applications
Choosing the correct size of battery
Charging
Battery storage, care & maintenance
Battery safety
Disposal/re-cycling
Jargon made easy
Downloadable PDF Files

What is a battery?

A battery is an electricity storage device which can be found in any number of shapes, sizes, voltages and capacities.

When two conducting materials (often dissimilar metals) are immersed in a solution, an electrical potential will exist between them If connected together through a closed circuit, a current will flow. The value of this potential (or voltage) is dependent on the materials used, giving rise to a whole family of battery types each having benefits and restrictions in use. Examples are:- lead acid, nickel cadmium (Nicad), lithium, silver alkaline.

This manual is concerned only with one battery technology - the most successful - lead acid (lead and lead oxide immersed in sulphuric acid). Each cell has a 2 volt potential.

A battery is simply a number of cells connected together with a given voltage and capacity. The more cells the higher the voltage, the larger the plates the higher the capacity (in general).

Purely for convenience, batteries are made in 12 volt blocks with 6 cells but are also available in 6 volt, 4 volt and even 2 volt, single cell blocks.

Batteries can be connected in series to achieve whatever voltage is required (add the number of 2 volt cells) and in parallel to achieve the capacity required (add the capacities of each parallel battery or string of batteries) For larger systems, a number of series connected strings maybe connected in parallel with each other. This achieves both a higher voltage and capacity (see Choosing the correct size of battery).

The lead-acid battery

There are two concepts in lead-acid batteries

1. Sealed or Valve Regulated Lead Acid VRLA
2. Open - Vented

There are three basic applications

1. Industrial
2. Automotive (starter i.e. cars, commercial vehicles)
3. Traction (electric motor drive i.e. milkfloat)

ALWAYS USE A BATTERY BEST DESIGNED FOR THE APPLICATION.

This guide is focused on Industrial Standby applications and NOT Automotive and Traction use.

Industrial batteries

Industrial batteries are available from two distinct groups with the following features. Note: VRLA have superseded open-vented in many applications.

OPEN-VENTED SEALED/VRLA
Older technology
Environmentally friendly
Require separate battery room Use directly in office environment
Regular routine maintenance Low maintenance - 'Maintenance free'
Separate safety requirements Self-contained. Safe
Store/use in vertical position Store/use in any orientation
Can require extensive cabling Can be used internal or adjacent to load
VRLA has in many instances replaced the open-vented type.


Note - the term sealed lead-acid SLA is an old acronym considered misleading and is now replaced by Valve Regulated Lead Acid VRLA



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